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balancing tool
Balancing Tool: The Ultimate Solution for Dynamic Balancing
The balancing tool known as the Balanset-1A is an innovative portable balancer and vibration analyzer tailored for dynamic balancing across a plethora of applications. It's particularly suited for balancing industrial machinery such as crushers, fans, mulchers, augers on combines, shafts, centrifuges, and turbines, among others. This device stands out due to its dual-channel functionality designed for precise balancing in two planes, making it a vital asset for professionals within various industries.
Features and Components of the Balanset-1A
The Balanset-1A comes as a comprehensive kit that includes essential components necessary for efficient balancing and analysis. The full kit typically features:
Dual-channel operation capable of managing multiple rotor types.
Two vibration sensors designed to provide accurate data regarding vibration levels.
An optical sensor or laser tachometer for real-time measurements of rotational speeds.
A robust USB interface module for connection to a PC, which allows for software-driven analyses.
Additionally, the kit includes a magnetic stand for secure positioning during tests.
Users can opt for various packages, including the Full Kit and OEM versions, based on their specific needs.
Functionality
The Balanset-1A is equipped with advanced functionalities aimed at ensuring high precision in balancing and vibration analysis. The device can operate in several modes:
Vibrometer Mode: Provides insights into vibration characteristics.
Tachometer Mode: Accurately measures the rotational speed of the machinery.
Phase Determination: Analyzes the phase angle of vibration signals to enhance accuracy.
FFT Spectrum Analysis: Offers a detailed frequency spectrum analysis which is crucial for identifying vibration issues.
Measurement Log: Saves data for future reference and analysis, facilitating comprehensive reporting.
Balancing Capabilities
One of the principal advantages of the Balanset-1A is its balancing capabilities:
Single Plane Balancing: This mode significantly reduces vibrations by addressing imbalances in one plane.
Two Plane Balancing: Achieves dynamic balancing through meticulous adjustments in two different planes.
Polar Graph Visualization: Displays imbalances visually, assisting technicians in accurately placing corrective weights.
Restore Last Session: Enables professionals to reopen previous sessions, streamlining the workflow.
Tolerance Calculator: Adheres to ISO 1940 standards to compute acceptable balancing tolerances.
Analysis and Reporting Tools
The Balanset-1A also incorporates advanced reporting and analysis features, providing users with graphical representations of vibration data:
Overall Charts: Visual summaries of vibration data.
Harmonic Charts: Illustrate the effects of harmonic frequencies on the machinery.
Spectrum Charts: Represent frequency content to facilitate detailed analysis.
Archive and Report Generation: Users can access historical data and generate detailed reports on their findings.
Specifications
The technical specifications of the Balanset-1A underline its suitability as a professional balancing tool:
Measurement Channels: 2 for vibration, 1 for rotational speed.
Vibration Measurement range: 0 to 80 mm/s.
Accuracy and Error Limits: В±(0.1 + 0.1*Vi) for RMS vibration velocity.
Rotational Speed Measurement: Ranges from 250 to 90,000 RPM.
Power Requirements: Operates at 140-220VAC, 50Hz.
Weight: 4 KG, enhancing its portability.
Enhanced Usability
The versatility of the Balanset-1A extends to its global compatibility. It supports both Imperial and Metric units, making it usable in various regional contexts. This feature is crucial for international organizations and industries operating across different geographical locations.
Conclusion
In summary, the Balanset-1A is a multifunctional balancing tool designed for dynamic balancing and vibration analysis in a wide range of applications. Its advanced features and capabilities make it an essential instrument for maintenance professionals, ensuring machinery operates efficiently and minimizes downtime. By providing precise measurements, comprehensive reporting, and the ability to cater to diverse rotor types, the Balanset-1A stands out as a robust solution for balancing needs in numerous industries.
Whether you are dealing with industrial machinery or equipment used in agricultural sectors, the Balanset-1A offers the precision, versatility, and reliability essential for effective balancing and vibration management.
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